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      Vertical high-frequency quenching equipment - stainless steel shaft bearing gear quenching machine tool

      Overview:high frequency quenching machine Model,Quenching and tempering of various workpieces, such as induction hardening of shafts, gears, discs and other parts.
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      • Product introduction
      • Technical parameter
      • Product specification
      • > main configuration and performance

        · Vertical high-frequency quenching equipment has the functions of continuous quenching, simultaneous quenching, segmented continuous quenching, segmented simultaneous quenching and so on;

        · Frequency conversion speed regulation system, servo motor drive, ball screw drive;

        · It has two cooling modes of immersion liquid and spray liquid, and can be configured with an integrated quenching liquid circulating cooling system;

        · Using numerical control system or PLC touch screen control, no programming, easy operation, real-time display, can store 126 programs, heating → positioning→ water spray and time control concentrated in the machine tool control system, easy to achieve workpiece positioning, scanning, and through PLC and power supply connection, to achieve fully automated production;

        · High repeatability accuracy, small size, light weight and easy maintenance;

        · According to the needs of customers, semi-automatic/automatic high-frequency hardening machine tools can be tailored.



        This quenching machine is developed according to the requirements of gear quenching in the hardware industry. All processes can be fully automated, with precise positioning, high quenching accuracy, automatic loading and unloading, saving labor, stable performance, energy saving and environmental protection. Reliable choice!


         


        >Main configuration and performance


        · Lihua [gear automatic CNC quenching machine], with continuous quenching, simultaneous quenching, segmental continuous quenching, segmentation and simultaneous quenching;


        · Frequency control system, servo motor drive, ball screw drive;


        · It has two cooling methods: immersion liquid and spray liquid, and can be equipped with integrated quenching liquid circulation cooling system;


        · Control system with CNC system or PLC touch screen, no programming, convenient operation, real-time display, can store 126 programs, focus heating→positioning→spraying and time control on machine tool control system, easily realize workpiece positioning, scanning, and pass PLC Connect with the power supply to achieve fully automated production;


        · Repeated positioning accuracy, small size, light weight and easy maintenance;


        · Customized semi-automatic/automatic induction hardening machine according to customer's needs.


         


        > Scope of application: induction hardening and tempering of various shafts, gears and disc-shaped parts.



        Quenching machine tool


        Mainly by the quenching machine, medium frequency power supply ( high frequency power, ultrasonic frequency power source, ultra-high frequency power ), cooling device of three parts; wherein the high frequency quenching machine consists of a machine body, upper and lower loading and clamping mechanism, a clamping and rotating mechanism, the quenching transformer and resonant tank, cooling system, quenching liquid circulation system, electrical control system, quenching the machine is generally a single-station ( small diameter workpiece can be used when the double-station quenching machine ); quenching machine from the structure with vertical and horizontal two categories, users can choose according to quenching quenching machine tool, for special parts or special technology, according to the heating requirements of design and manufacture of special quenching machine tool. Use by quenching machine tool and medium frequency power supply ( high frequency power, ultrasonic frequency power source, ultra-high frequency power), achieved by PLC program control of induction hardening process, commonly

        used in gear, bearing, shaft parts, valve, cylinder and all kinds of mechanical parts quenching and heat treatment.



         


        Common quenching device type


        The outer circle quenching series: on all types of shaft, rod, tube, the circular parts ( such as bearings, valves etc.)

        the outer circle surface of whole or partial quenching.


        Inner circle quenching series: various types of pipes, mechanical parts of the inner circle for the whole or partial

        quenching, such as cylinder, shaft sleeve.


        Terminal (End), surface quenching series: on the mechanical parts of the face, flat part of whole or partial quenching.


        The special-shaped parts quenching series: for special-shaped parts of the surface of a whole or partial quenching.


        Large parts quenching series: large volume,heavy especially big parts of the whole or partial quenching, such as marinegear, dam sluice rail, large oil pipeline etc..


        Die quenching series: mould surface induction quenching machine tool is applicable to a large automobiles panel die and largenon-circular space curved surface parts of the heat treatment of the numericalcontrol technology and equipment




      • Model/Specification


        HT-CH series


        Output current


        200A-6000A


        Oscillation frequency


        30-80KHZ


        Heating speed


        100mm/s


        Input supply voltage


        Three-phase 380V50Hz/60Hz


        Heating power


        15-160KW match on demand


        Cooling method


        Water


        Quenching medium


        Water, aqueous solution, mineral oil molten salt, molten soda, etc


        Cooling water requirements


        0.6Mpa 4L/min


        Quenching temperature


        100-1900°C adjustable






      • Equipment Introduction · Vertical high-frequency quenching equipment

        · Device model: HT-CHJ

        · Equipment power: 15-160KW

        · Quenching workpiece size range: Shaft type: φ10-300mm L: 50-1500mm Gear: φ20-300mm H:

        10-600mm


        > scope of application: Quenching and tempering of various workpieces, such as induction hardening of shafts, gears, discs and other parts.



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